🖐 MasterCAM Step-by-Step Guide - Harvard GSD Fabrication Lab - Harvard Wiki

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MasterCAM 2020 tutorial #74 - Creater PowerSurface Mill 3D Raster Finish Machining - CADCAMTUTORIAL

The Drill operation creates holes using points as input geometry. Input a positive offset for both Drive and Check surfaces. Nearby parts may be gouged if there are multiple parts being machined from a single stock. In this circumstance, it is necessary to partially clear away the stock outside the part perimeter before proceeding to the finishing operations. The toolpath can be drawn as One Way best for anisotropic materials with grain direction, slower or Zigzag best for isotropic materials, faster. It is necessary to separate the two, because the material qualities and behaviors vary greatly and require different tooling and parameters for successful milling. A roughing operation uses large diameter tools and coarse settings, and should not cut all the way down to the drive surface s , instead leaving a small offset for the finishing operations to clean up afterwards. Make sure your geometry fits within the dimensions of the machine you intend to use. This operation is often used with varying stepovers and machining angles to create surface patterns on site models. When machining the underside of a two-sided job flip milling , select FLIP as work coordinate system, tool plane, and construction plane. Used primarily to clear sloped areas, such as rolling topography. Your geometry should be located within the positive X, Y, and Z quadrants, with the stock modeled such that it has a corner located at 0,0,0. After defining stock dimensions, u sers MUST manually update machining heights to reflect the stock thickness for each operation individually. The Contour 2D operation may be used for roughing as follows:. Note that the horizontal surface building top is the Drive surface. Smaller values reduce scallop height, thus increasing smoothness, while also increasing machining time. Harder materials require smaller stepdown. Select largest diameter flat endmill that can maneuver completely within input geometry while producing desired resolution. Harder materials require shorter tools. Users must review them and determine which operations are appropriate for their geometry. Select largest diameter ball endmill that can maneuver completely across input geometry while producing desired resolution. Select One Way if stock material is non-uniform wood, other materials with grain , or Zigzag if stock material is uniform foam, plastics, mdf. Pockets are preferred over Surface Finish Shallow for cutting deep, flat-bottomed recesses due to their incorporation of incremental depth cuts. Value should not exceed flute length of tool, and must be appropriate for stock material. The cut may be compensated to the left or right of the chain s , or on center if compensation is turned off. The Contour operation cuts along a chain or series of chains. Used primarily to clear flat areas, such as stepped terrain or building tops. The Surface Finish Contour operation cuts geometry by offsetting toolpaths away from the drive surface at incremental heights. Most MasterCAM files need at least one and frequently several separate finishing operations to produce an acceptable part. Organize geometry in Rhino by layer, such that each layer will receive similar treatment in MasterCAM e. Click open , and the geometry appears in the MasterCAM model space. Select the. When stock thickness exceeds the shoulder length of the tools, the surrounding uncut stock may interfere with toolpaths drawn on the perimeter of the part, causing collisions. Used to trace linear features, such as final perimeter cut-out. See reference pages linked above for a detailed explanation of concepts and usage that are common across all operation types. Select upcut endmill for roughing, and downcut endmill for finishing if cutting hard non-uniform materials wood, plywood, mdf.{/INSERTKEYS}{/PARAGRAPH} {PARAGRAPH}{INSERTKEYS}CNC TA's are available during regular daily hours throughout the semester to answer questions , review submitted files, and run approved files on the mill. Select upcut endmill for soft, uniform materials foams , and downcut endmills for hard non-uniform materials wood, plywood, mdf. This method maintains a uniform scallop height across variable relief, and thus uniform smoothness. Used primarily to clear material from vertical or steep features. This page will enumerate the steps required to have an approvable MasterCAM files. This slowdown can be avoided by changing Visibility from shaded to wireframe prior to merging. The stock box is represented by a dashed red rectangular prism. Default units are inches. Users can dramatically reduce machining time by strategically using larger diameter tools to cut open areas, while targeting small diameter tools to narrower channels. The chain may be 2D planar or 3D. Special tools are available for roughing solid wood, plywood, and mdf. The Surface Rough Parallel operation moves the tool in equally spaced parallel passes in the XY plane across the surface, cutting down incrementally in multiple steps. Value should never be negative. In most cases, select TOP as work coordinate system, tool plane, and construction plane. Note that all surfaces except stock extents are assigned as Drive surfaces in a typical MasterCAM file. A basic workflow for successful MasterCAM setup is as follows:. Choose stock setup , and the machine group properties window opens. Select largest diameter flat endmill that can maneuver completely around input geometry while producing desired resolution. Default is 0. Value should not exceed tool diameter, and must be appropriate for stock material. Commonly used finishing operations are listed below. The gnomon and axes visible on the screen should help to verify whether the geometry needs to move in order to satisfy this condition. Although it is possible to use endmills in a drilling operation, it is preferable to use drill bits. Rhino File Preparation. Finishing operations clean up the extra material purposefully left behind by the roughing operation. Select largest diameter flat upcut endmill that can maneuver completely across input geometry while producing desired resolution. Working far from the World Top Plane Origin in Rhino or similar applications will often cause the geometry to be located far from the origin in MasterCAM, so it's best to catch this issue early, before getting too far along in MasterCAM. Harder materials require smaller stepover. Change value to match grain direction of stock if cutting method is One Way and stock material is non-uniform. Finishing operations must be employed on a case-by-case basis, as the utility of each operation type varies from one file and geometry to the next. This operation is often paired with a ball endmill for use on rolling topography and gentle slopes. Select and then de-select an option from the bottom "Settings' of the Merge Dialog. Used to create precisely located holes. The toolpath can be drawn in any angle relative to the XY origin. Select One Way if stock material is non-uniform wood, other materials with grain , or 3DCollapse if stock material is uniform foam, plastics, mdf. Used to cut flat-bottomed holes, such as building footprints. As sloped geometry becomes steeper, the toolpaths get closer together; as that geometry becomes more shallow, the toolpaths are spaced farther apart. This operation is often paired with a flat endmill to cut building footprints. Select upcut endmill for roughing and finishing if cutting soft uniform material foam. The Surface Finish Shallow operation cuts geometry whose slope angle does not exceed a threshold users can set maximum. MasterCAM will not auto-update these values. Note that t he Pocket operation includes its own internal Roughing and Finishing stages within the parameters. The GSD FabLab does not currently provide templates for less frequently machined materials, though we do maintain tooling to work with the following:. The Surface Finish Constant Scallop operation cuts geometry by dynamically adjusting stepover users can set maximum as a function of the slope angle for any given point along the drive surface. Machine dimensions vary, as do the lengths of their respective axes of travel. Selecting a Stepover. Select largest diameter flat upcut endmill to remove material quickly. Enter the as-measured dimensions of your stock into the X, Y, Z fields. The depth of cut can be absolute 2D only , or incremental 2D and 3D. MasterCAM will use the input stock size when simulating, so it is vital to ensure that dimensions are true to the physical material that will be placed on the milling table. A special template is provided for milling flat stock materials, such as single sheets of plywood or MDF. Inaccurate values cause collisions during verification. This operation is often paired with a flat endmill for use on stepped topography and building tops. This operation is often paired with a flat endmill for use on vertical building faces. In the toolpath manager pane, expand the properties subgroup. Because the origin of the file typically corresponds to the origin used on the machine, it is important that your geometry be located relative to the origin such that it is appropriately located on the machine. Tick the display checkbox to show stock box in MasterCAM model space. Click file in the ribbon menu, and choose merge to open the file picker window. The Pocket operation removes material from within a closed chain, creating recesses with flat bottoms. Check that geometry fits within the maximum machinable extents of the intended CNC mill. Building Tops, Draped Surface, etc. Staff and TA's are not available to set up users' files for them. The Surface Finish Parallel operation moves the tool in equally spaced parallel passes in the XY plane across the surface.